How to take apart an xbox 360 controller

Here’s how to take apart your Xbox One controller: Use a prying tool to gently separate the right or left grip cover.

In this guide, we’ll show you the step-by-step process to dismantle your controller and access its internal components.

You’ll need a few tools and some patience, but with our instructions, you’ll be able to disassemble and reassemble your controller with ease.

So grab your controller and let’s get started on this DIY adventure!

Gathering Necessary Tools and Equipment

To begin taking apart an Xbox 360 controller, gather the necessary tools and equipment. You’ll need a small Phillips screwdriver, a flathead screwdriver, a spudger or plastic opening tool, and a pair of tweezers. These tools will help you remove the screws, pry open the controller, and handle small components with precision.

Make sure to also have a clean and well-lit workspace, as this will make the process easier and prevent any loss of small parts. It’s important to have all the tools ready before you start, as it will save you time and frustration. By having everything organized and within reach, you can confidently begin dismantling your Xbox 360 controller.

For the prying tool, you can use anything that’s thin enough to fit inside the gap between the controller housing and the end covers.

Now if your analog sticks are not working properly then use some Silicone grease / Lithium Grease [very hard to find and I had some imported.

Removing the Battery or Batteries

Remove the battery or batteries from your Xbox 360 controller.

Start by flipping the controller over so that the backside is facing up. Look for the battery compartment at the top of the controller. You’ll notice a small latch or button near the top edge of the compartment. Press down on the latch or button and simultaneously lift up on the compartment cover.

Once the cover is removed, you’ll see the battery pack inside. Gently pull the battery pack out of the compartment, making sure to disconnect it from the controller.

To open Xbox 360 controllers, you need a special Torx security screwdriver with a hole in the tip, size T8H.

If your controller has AA batteries instead of a battery pack, remove the battery cover on the back of the controller and take out the batteries one by one.

Now that the battery or batteries are removed, you can proceed with disassembling the rest of your Xbox 360 controller.

Opening the Controller Case

Now, with the battery or batteries removed, you can proceed by using a small flathead screwdriver to carefully pry open the controller case. Start by inserting the screwdriver into the seam between the two halves of the case. Gently apply pressure and run the screwdriver along the seam, separating the two halves. Be cautious not to use too much force, as this can damage the plastic clips that hold the case together.

Work your way around the entire controller, releasing the clips one by one. Once all the clips are detached, you should be able to easily lift off the top half of the case, revealing the internal components of the controller. Set aside the top half of the case for now, as you’ll need to reassemble it later.

Bumper button

The controller has many buttons including the colored X, Y, A, and B buttons, the four direction pad, two analog stick controllers, two bumper buttons, two trigger buttons, a start and back button, a mic / headphone jack at the front, and a menu button (shiny X logo button on the front).

USB cable connector Two bumper buttons and trigger buttons Inside The Controller With the screws removed, the inner workings of the controller can be seen.

After detaching the vibration motor cable from the PCB, remove the vibration motor.

One of them is hidden behind the white sticker with the barcode and not behind the black sticker where I looked for it first (red circle).

Thumb-stick mechanism Bumper button PCB Components The bottom side of the PCB shows the main IC under an epoxy coating (called chip-on-board).

Taking Apart the Internal Components

Carefully sliding the small flathead screwdriver along the seam, you can begin separating the internal components of the Xbox 360 controller. Start by removing the battery pack and any other detachable parts.

Then, use the screwdriver to remove the screws holding the controller together. Once the screws are removed, gently pry open the controller casing. Inside, you’ll find the circuit board, buttons, and triggers.

To access the joystick, carefully detach the rubber cover and remove the screws holding it in place. Be cautious not to damage any of the delicate wires or connectors as you remove the internal components.

Now if your analog sticks are not working properly then use some Silicone grease / Lithium Grease [very hard to find and I had some imported.

Place the controller assembly back in the front case, set the rear case in place, insert and tighten all fight screws, then finally snap the grip covers and battery cover back into place.

Take your time and pay attention to how everything is connected so that you can easily reassemble the controller later.

Reassembling the Xbox 360 Controller After Maintenance

To reassemble the Xbox 360 controller after maintenance, follow these steps:

1. Align the circuit board with the screw holes in the controller shell.
2. Gently press down on the circuit board to secure it in place.
3. Reconnect the buttons by aligning the metal prongs with the corresponding slots on the circuit board and pressing them down firmly.
4. Carefully reconnect the rumble motors, ensuring that the connectors are properly seated.
5. Place the back cover onto the controller shell.
6. Secure the back cover with the screws.
7. Test the controller to ensure that all buttons and functions are working correctly.

Frequently Asked Questions

Can I Use Regular Screwdrivers to Open the Xbox 360 Controller Case?
Yes, you can use regular screwdrivers to open the Xbox 360 controller case. Just make sure you have the right size and type of screwdriver to safely remove the screws without damaging the controller.

Is It Necessary to Remove the Batteries Before Opening the Controller Case?
It is not necessary to remove the batteries before opening the controller case. However, it is recommended to do so to prevent any accidental power on or damage to the controller during disassembly.

Are There Any Specific Precautions I Should Take While Taking Apart the Internal Components?
When taking apart the internal components of an Xbox 360 controller, it’s important to be cautious. Make sure to unplug the controller, use the right tools, and handle delicate parts gently to avoid damage.

Can I Clean the Controller Buttons and Triggers Without Disassembling the Controller?
Yes, you can clean the controller buttons and triggers without disassembling the controller. Use a damp cloth or cotton swab with rubbing alcohol to gently clean the surface, taking care not to get any liquid inside.

How Long Does It Usually Take to Reassemble the Xbox 360 Controller After Maintenance?
It usually takes about 10-15 minutes to reassemble the Xbox 360 controller after maintenance. Just follow the steps in reverse order and make sure all the parts fit snugly together.


Taking apart an Xbox 360 controller may seem daunting, but with the right tools and a careful approach, it can be easily done.

This article explains how to take apart an Xbox One controller if it needs repairs, keeping in mind potential snags and specialized tools you’ll need.

Remember to reassemble the controller correctly to ensure it functions properly.

With a little patience and attention to detail, you’ll be able to confidently maintain and fix your Xbox 360 controller.

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